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ASTRO 25 Portable CPS R17.01.02 and
ASTRO 25 Tuner R05.04.03
- Windows 7 is supported in R15.00.00 CPS and higher.
- The vendor has phased out support for the parallel port adapter DS1410E. Therefore
Motorola does not support the parallel port on Windows 7 or x64 bit machines.
- If both portable and mobile CPS's are used, it is recommended to update
both at the same time, and tutorials should be installed with BOTH versions.
- POP25 feature is NOT supported with VISTA operating system.
New CPS Features Supported:
Download- Conventional Channel Revert with Emergency on Trunking Channel
This feature provides the ability to revert to a conventional channel when
the emergency button on the radio is pressed while the radio is on a trunking
channel. When the emergency is exited, the radio will return to the original
talkgroup channel.
Detailed information for each of these features can be found in the CPS
help. Help can be accessed from the CPS menu by selecting Help-> CPS Help
Topics.

New Radio Features Supported:
IMPORTANT NOTE: Firmware version R17.01.01 is required for the following features to
work in the radio:
- Conventional Channel Revert with Emergency on Trunking Channel
For a detailed description of each feature, please see the radio's User Manual.
PLEASE NOTE: Cloning will NOT be allowed to a radio that does NOT have firmware version
R17.01.01 or higher when this feature is configured in the CPS codeplug.
For VISTA Users:
The following configuration on Vista Home Premium and Business Premium needs
to be set for the CPS to function properly:
- Vista Theme should be set to Windows Classic.
- Codeplug archive names should not exceed 30 characters.
- A Vista compatible printer is required for using the Print functionality
in the CPS.
- In order for the PDA to synch successfully with CPS on Vista, Windows
Mobile Device Center should be used. It can be downloaded from
http://www.microsoft.com/windowsmobile/devicecenter.mspx.
Tutorials Update:
Help format requires Microsoft Internet Explorer version 6 or above. Microsoft
shipped Internet Explorer version 6 in 2001.
It is strongly recommended to install the tutorials with this new version
of the CPS. Previous tutorial versions are not recognized by R12.00.00 CPS
or higher.
Note:Double-clicking a link within the help text might generate a error
message.
System Requirements:
Operating Systems: Windows XP Home Edition (SP 1 or higher)
Windows XP Professional (SP 1 or higher)
Vista Home Premium 32-bit (SP 1 or higher)
Vista Business 32-bit (SP 1 or higher)
Windows 7 Home Premium 32-bit and 64-bit
Windows 7 Professional 32-bit and 64-bit
NOTE: XP upgrade, Vista upgrade or Windows 7 upgrade from other
operating systems is not supported.
Windows ME, Windows 98, Windows NT and Windows 2000 are NOT supported.
Hardware Requirements:
Processor 400 MHz or higher Pentium grade Processor for XP
Vista and windows 7 requires 1 GHz
Memory 512 MB RAM minimum for XP
1 GB RAM minimum for VISTA
1 GB RAM for Windows 7 32-bit, 2 GB RAM for Windows 7 64-bit
Hard Disk Space 1 Gigabyte Drive with 250 MB minimum free space
(for a Typical Installation, including Help
Audio-Visual Tutorials) or 150 MB minimum free
space (for a Compact installation)
40 GB hard drive for Vista
16 GB minimum free space for Windows 7 32-bit or 20 GB for Windows 7 64-bit
Peripherals Microsoft Windows supported Mouse or Trackball
Microsoft Windows supported Serial Port
for radio communication
Microsoft Windows supported Printer Port
for report printing
CD-ROM for software installation
NOTE: For computers that are not equipped with
a serial port, radio communications may be
possible with the use of an off-the-shelf
USB to RS232 converter, such as the IOGEAR
USB to Serial/PDA Converter Cable.
Known Issues:
1) Drop down items in table fields cannot be accessed when using Windows XP
Professional 'Windows XP Style' display. If this issue is encountered,
change the display setting to 'Windows Classic Style' for proper
functionality.
2) Attempting to Read from or Write to a radio with the CPS while the Tuner,
Data Link Manager, or synchronization software for a PDA is open and
communicating with a radio will cause a communication failure.
3) Due to French import laws, the Microsoft encryption support used to
create archive (.cpg) files with the CPS (Customer Programming Software)
is not available on the French version of the Windows Operating Systems.
Therefore, there is no way to save archive files when the CPS is
installed on the French version of Windows. Until import laws are
changed such that Microsoft can provide encryption support, this feature
can not be addressed.
4) Under Tools->FLASHport->Read Radio Configuration, closing the dialog box
by pressing the 'X' in the upper right of the dialog while the application
is still busy (the cursor is shaped like an hourglass) may terminate the
application.
5) Memory issues have been reported when 3 or more sessions of the CPS are
open at the same time.
6) Please install the CPS before attempting to connect the radio to the PC
using the USB cable.
7) If Logitech MouseWare version 9.76 is installed on the PC, it causes
Tools>Reports to fail and enter corrupt data in the registry. This occurs
when an ampersand is entered as part of a Zone Channel name. If the
MouseWare is either removed or upgraded to MouseWare version 9.79.1 or
later, it resolves the problem.
8) Once starting to read or write codeplug via POP25, the process can't
be cancelled. Depending on the size of codeplug, this process could
take long time (3 to 8 minutes).
9) Please avoid saving an invalid codeplug with '~' characters in table fields.
Doing so may cause the application to terminate.
10) If an Advanced System Key(ASK) fails to load, close the currently open
codeplug and reopen it. The System Key should be active, even though an error
message may appear.
11) When formatting an Advanced System Key, the 'Initialize' message may appear
several times. Please select 'Cancel' to proceed.
12) 'Failsoft Connect Tone' field can only be Advanced System Key protected if
'Connect Tone' is also protected. Specific protection for this field is notFull
supported.
13) Voice Files do NOT get copied when using POP25 feature.
14) 'Preset Zone and Channel Enable' should NOT be enabled when using a DTMF
mic.
15) Help files may not open after importing a csv file. If so, close and re-open
CPS for the help files to open successfully.
16) Codeplug archive names should not exceed 30 characters on Windows 7 and VISTA.
17) Users of the Network Radio Programmer on Windows 7 64-bit machines may see a
'Program Compatibility Assistant' popup displayed during installation. This is
due to Microsoft .NET Framework 1.1 compatibility issues with those machines.
After continuing the installation by clicking the 'Run program' button on the popup,
the Network Radio Programmer feature can still be used on the machine.
18) Attempting to Read from or Write to a radio with the CPS before the radio has
enumerated will cause a communication failure.
19) Please note that the 'Emergency Revert Channel' field in the ASTRO tab
for each Conventional Personality will become invalid if it references a
Channel whose system is a DVRS ASTRO System with Dynamic Regrouping Enabled.
Installation:
1) It is no longer required that the previous version of the application be
uninstalled before installing this release. Note that this does not allow
multiple versions to be installed, rather the already installed application
will be upgraded.
2) When the Installation CD is inserted into the CD-ROM drive, the
installation will start automatically if auto start is enabled for
the PC. Follow the on-screen instructions to install the software.
3) Please refer to the CPS Programming Installation Guide, which is
included with this software for more detailed information.
4) If a file installed by the CPS later becomes corrupted, the Repair
option on the Installation CD may be used to restore it. It is very
important that the Installation CD for the same version that is
installed on the computer is used for Repair. Use of a different
version in an attempt to Repair an installation will result in further
corruption.
5) If the PC has never had a 1-Wire USB device connected to it before, such
as the USB dongle used for FLASHkeys or Advanced keys, then plug it in right
after installation to complete the USB install. If it is not recognized or if
auto-detect can not locate the USB device driver, then point the New Hardware
Wizard's Driver installer to it in the install drive, such as
'C:'. The wizard should then find and install the driver automatically.
Connecting the PC to the Radio:
Do not use the Radio Interface Box (RIB), Smart Radio Interface Box (SRIB)
or any of the cables that plug into those boxes. Use only the following
direct PC to radio cables:
XTS 5000 / XTS 2500 / SSE 5000 / XTS 1500 / MT 1500 / PR 1500:
RS232 cable = RKN4106
USB cable = RKN4105
XTS 4000:
RS232 cable = NKN1027A
USB cable = NKN1029A
When using the USB cable, be sure to always click 'Yes' on the Digital
Signature window whenever it is displayed by the operating system. Note
that the USB cable can be used only with Windows XP Service Pack 1 or higher operating
systems. The CPS or Tuner application must first be installed before attaching the USB
cable and turning the radio on.
For additional cables information, go to Help-> CPS help topics -> Index ->
Part Numbers.
For POP25 Operation:
TCP Retransmissions on your machine needs to be set to 5 or higher. Motorola
recommends that if the following registry keys are defined on your system,
they be set to the following values for POP25 operation:
On Windows 7, Windows Vista and XP:
HKEY_LOCAL_MACHINE
SYSTEM
CurrentControlSet
Services
Tcpip
Parameters
TcpMaxDataRetransmissions - 5 or more
On XP Only:
HKEY_LOCAL_MACHINE
SYSTEM
CurrentControlSet
Services
Tcpip
Parameters
TcpMaxConnectRetransmissions - 3 or more
For help on editing registry values, read Microsoft online support at http://support.microsoft.com
/kb/256986.
- While the POP25 operation is in progress, do NOT attempt to start a second session until the first is done.
- In order to do a differential write during POP25 (OTAP), the radio must
first be read via POP25 and then written using the CPS Write Device function.
Differential write is only effective for one read/write session. After one
differential write, the radio must be read again to perform another
differential write otherwise a full write will be done for subsequent writes.
Note: Differential write is not supported for any Clone feature. When doing
a Clone operation or Full write to a radio, please ensure that the
'Update Only Modified Fields via OTAP' field in
View -> Options -> POP25 Parameters page is NOT enabled.
Programming Hints:
1) For trunking customers, the first time the CPS is started, navigate to the
User Settings Dialog under the Tools menu and set up the directories where
the system key files will be stored.
2) To retrieve data from XTS 3000 or ASTRO Saber codeplugs, first read
the codeplug into the ASTRO Saber / XTS 3000 CPS and use the top node
drag and drop feature to copy the data into the XTS 5000 or XTS 2500
codeplug. Drag and drop is a very powerful and time-saving tool, but the
data should always be verified before writing to a radio. The Drag and
Drop Report can help with this verification. Please view the Drag and
Drop Tutorial included in Help for more information.
3) To get help on a field, press F1 while focus is on the field, or click on
the Help button on the tool bar (an Arrow with a question mark) and then
click on the field for which help is desired.
4) For more information on the features available in the Windows CPS, we
suggest viewing the audio-visual help tutorials. They can be accessed
from the CPS menu by selecting Help->CPS Help Topics, and then double-
clicking on CPS-User...Audio & Video Tutorials, then The Tutorials Menu.
Then select the appropriate tutorial.
Legal Notices
This media, or Motorola Product, may include Publicly Available Software (Open Source Software,
Freeware, Shareware). Please reference the Motorola Publicly Available Software Legal Notices File,
MOTOROLA_OSS_LEGAL_NOTICES_FILE-CPS.txt, located in the Legal folder found in the CPS
installation directory, for the Publicly Available Software licensing terms, attributions,
acknowledgements, and other software information details.
ASTRO 25 Tuner R05.04.03
This new version of the Tuner includes support for Windows 7 32 bits
and 64 bits operating systems.
Attention VISTA users:

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The following configuration on Vista Home Premium and Business Premium
needs to be set for the CPS to function properly.
Vista Theme should be set to 'Windows Classic' when saving radio's tuner information to a file, the name of the

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file should not exceed 30 characters.
Vista Compatible Printer is required for using the Print
functionality in the CPS.
IMPORTANT !!: If installing CPS R09.00.00, please make sure to also
install Tuner R05.03.00 or this version of the Tuner. Previous versions
of the Tuner are not compatible with CPS R09.00.00 or later.
Radio Models Supported:
This software supports the following radios:
XTS 1500
XTS 2500
XTS 2000
ATS 3000
XTS 4000
XTS 5000
SSE 5000
MT 1500
PR 1500
ASTRO Spectra Plus
XTL 1500
XTL 2500
XTL 5000
PM 1500
HPD 1000 modem
Supported features: (Please refer to the Help text for
model applicability)
Transmitter Alignment features:
------------------------------
PA Bias
Reference Oscillator
HPD Tx Open Loop Power
HPD Tx IQ Balance
HPD Tx Autopower
HPD Tx Closed Loop Power
Power Detection Calibration
Tx Power (High/Mid/Low)
Tx Power Characterization
Tx Current Limit
Tx Deviation Balance
Tx Deviation Limit
Receiver Alignment feature:
---------------------------
Front-end filter
Performance Testing features:
----------------------------
Bit Error Rate
Transmitter test pattern
HPD Bit Error Rate
HPD Carrier Feedthru
Other features:
---------------
Battery Calibration
Microphone Sensitivity
Save data to file
Restore data from file to radio
Print
Supported Operating Systems:
RS232 Operation:
Windows XP (Home Edition and Professional )
Windows Vista (Home Premium and Business Premium)
Windows 7 32 bits and 64 bits(Home Premium and Professional Premium)
Note: (Pre-installed only, XP upgrade from other
Operating systems is not supported at this time.)
Windows ME and Windows 98 are no longer supported.
You may choose to proceed with the installation, but
some features might not be functioning properly.
Upgrading the operating system is highly recommended.
USB Operation:
Windows XP (service pack 1 or higher)

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Windows Vista
Windows 7
Installation:
1) When you insert the Installation CD into the CD-ROM drive, the
installation will start automatically if you have auto start enabled
for your PC. Follow the on-screen instructions to install the software.
2) Please refer to the CPS Programming Installation Guide, which you
received with this software for more detailed information. It is
essential to follow these instructions in order for communication
between the PC and radio to work properly.
Connecting the PC to the radio:
Do not use the Radio Interface Box (RIB), Smart Radio Interface
Box (SRIB) or any of the cables that plug into those boxes.
Use only the following direct PC to radio cables:
XTS 1500/ XTS 2000 / ATS 3000/ XTS 2500/ XTS 5000/ MT 1500/ PR 1500 RS232 cable = RKN4106
XTS 1500/ XTS 2000 / ATS 3000/ XTS 2500/ XTS 5000/ MT 1500/ PR 1500 USB cable = RKN4105
SSE 5000 RS232 cable = RKN4122
SSE 5000 USB cable = RKN4121
ASTRO Spectra Plus / XTL 5000 RS232 cable = HKN6155
XTL 5000 (with 'O5' Control Head)/
XTL 2500/ XTL 1500/ PM 1500 RS232 GCAI cable = HKN6183
XTL 5000 (with 'O5' Control Head)/
XTL 2500/ XTL 1500/ PM 1500 USB GCAI cable = HKN6184
HPD 1000 USB Cable = HKN6177A (6 ft) or HKN6178A (16.5 ft)
Note: When using the USB cable, be sure to always click 'Yes' on the
Digital Signature window whenever it is displayed by the operating system.
Note that the USB cable can be used only with Windows XP Service Pack 1 or
higher.
Known issues:
1) In the event that PC to radio communications fail even after
attempting to read the radio multiple times, it might be necessary
to reset the communications by either turning the radio off/on or
by disconnecting/reconnecting the cable connected to the radio.
2) PC to radio communications will sometimes fail if you attempt
to read the radio immediately after closing the previous tuning
session. Wait for the 'hourglass' to disappear before reading

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the radio again.
3) When entering data in the Transmit Power Characterization screen,
the values used must be measured values, any other values might
generate unpredictable results.
4) The XTL radios and the HPD modem take longer to reset than
the ASTRO Spectra Plus radios. When tuning these radios, allow enough
time for the radio to reset before attempting to read/tune the radio
again.
5) During HPD BER testing, the Rx Frequency should NOT be changed while
the test is running. If the Rx Frequency needs to be changed, please
STOP the test, change the frequency, then start the test again.
6) During the HPD BER testing, it is not recomended to transmit while
the Rx test is running.
Astro Portables

General Information

Most of this information is for the Astro Saber, but since the XTS3000 and its family are programmed by the same RSS, a lot of the information will be relevant for it too.

All these radios use a standard SMA connector for the antenna. The radio end is a male. Be sure that you use a high quality adapter if you are going to convert from the SMA to something else. There are some cheap adapters that have a recessed center pin on the female side. This causes problems since the center pin on the radio may not make contact and you will be transmitting into an open (bad).

The radio uses a third generation keyloader, there is a retro kit to upgrade the DES-XL key loader, and the data in and out pins are different.

Only keyloaders with a model suffix DX or later will properly keyload an Astro, while BX & CX (as well as DX) models will work fine with a regular Saber.

For keyloading, you use the same cable as a regular Saber, TKN8506, and the pinout is available here.

The part number for the HHCH for the XTS3000 Vehicular Adapter (XTVA) may be PLN7737A (unconfirmed).

Here you can find the Astro Portable model breakdown chart. Note that it is the same as the one for the mobiles, except for the available power levels and the 'H' at the beginning of the model number to denote portable.

A listing of the flash upgrade options can be found here.

You may also want to look at the Saber Page.

Take a look at the programming cable for the Astro Saber. The programming cable for the XTS3000 and XTS3500 is the same as the other Jedi radios, RKN4035A, and its pinout can be found here.

You may also want to take a look at the RKN4046A Flash/Service Cable. This cable is for the Astro Saber and Saber Si. This cable is made up of the following parts:

ReferencePart NumberDescription
10984538E03Receptacle, 25 Pos
21580349B36Housing, Connector
33000864145Cable, 5 Conductor
40180754R26Plug Assembly
54210217R24Strap, Tie
63880373L24Protective Cap
70410058B12Washer, Nylon
80960113A07Connector and Cable
C12184008H06Capacitor, 33 nF
R10611009C59Resistor, 2.7 kohm
R20611009C73Resistor, 10 kohm

By the way, if you thing you can make yourself a cheap cable by just ordering part number 0960113A07, well, forget it. The current list price for that item is $166US.

Astro Saber and LAPD

There seems to be a number of people interested in the Astro Sabers that the LAPD uses. This section will try and answer many of those related questions.

First, the radio that the LAPD is using is the H04SDH9PW7AN.

You are probably better off not trying to get Motorola to flash your Astro Saber 'just like LAPD's'. Motorola considers FlashCodes 840101-8F0000-4 and now 540001-070000-7 to be

If you want to just be able to monitor the LAPD, you need a FlashCode of at least 100001 000000 1 (guessing at the checksum). This gives you options Q806 and H35. Those are the minimums. If you have any conventional Astro with a first digit FlashCode that is odd, then you should have option Q806 and be able to monitor the LAPD. The rest of the FlashCode shouldn't really matter all that much.

Modat can in fact be used with both IMBE and VSELP radios. It's Software Encryption that can't (isn't supposed to) be in an IMBE radio.

There is no such thing as 'Astro encryption' as such. The encryption types that can be used in an Astro system are the same types used in standard systems... DES, DES-XL, etc.

However, if your radio is CAI compliant, you can set the 'RX Unmute Rule' to 'Digital Carrier Squelch' and that will decode ALL Apco-25 compliant digital signals! (Excluding encrypted ones, of course!)

Converting Astro's to the 'LAPD' Setup

An Astro Saber can be made to operate just like the LAPD codeplug (old version) does.

Here are some things that you need to watch out for:

OTACS/OTACR
You need to program in the RSS one astro channel (you can delete it later). In that channel screen, go into Astro options (F6) then (F7). Disable both the OTACS and OTACR options. Under that you will see a table. Make sure that the CCS Pos 1 is set to Zone 1 and Channel 1, and set CCS 2 to Zone 1 Channel 2 all the way to position 16, or the channel selector WILL NOT work properly.

BAND CONVERSIONS
This must be done with LAB for the LAB options. Under the hidden LAB options, you must change the band to what the radio has in it. You will also need to have a codeplug that will work with the radio in the service menu in normal RSS. The serial number needs to be the same. What you will have to do after the 'upgrade' is to load the old codeplug into normal RSS and go into the service menu. Program the old values back into the radio. DO NOT READ THE RADIO FIRST - LOAD THE OLD CODEPLUG FIRST. This way the values from the old plug will override the values in the plug that you just loaded into the radio. Its the TX/RX alignment screens that you need to deal with. If they are not changed, your radio will not properly lock, hence useless.

MODEL NUMBER/SERIAL NUMBER
Make sure in lab that you change the codeplug model/serial numbers to the one your radio is assigned with. Makes life easier in the future.

OLD INFO
The best thing to do is the erase all the old info prior to loading it up. If you leave all the old info and program the radio, you may not be able to access certain screens.

This upgrade has been performed two ways, and they both worked. One was to use the CLONE menu, and the other was the straight F8 program radio menu. Both most likely do the same thing.

REMEMBER: Always keep a backup copy around.....just in case!

How to Tell if Your Radio is CAI Compliant

CAI compliance is most easily determined by going into the RSS and doing the following:

  • Set up a conventional personality with ASTRO enabled
  • Back out to the Main Menu and from there, hit this sequence: F4 F6 F3 F9 F6
  • In the right column, a field is listed called 'RX unmute rule'
  • One of the available values for this field will be Digital CSQ, but ONLY if the radio is CAI compliant

IMBE, VSELP, and MODAT

If you want to determine whether your radio is VSELP (Vector Sum Excited Linear Prediction) or IMBE (Improved Multi-Band Excitation), look in RSS at the Astro ID number. Try changing the ID. If it will not go above 16773119, it is a VSELP. An IMBE radio will let you use anything up to ID 99999999.

You can convert a VSELP radio to IMBE if you have the version F, or G vocoder boards (1 Meg Boards) in other words any radio with a 1 meg vocoder can be converted be used for either IMBE or VSELP but not both.

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IMBE and VSELP radios are both capable of using software encryption.

The options for getting a radio to do MODAT are as follows:

  • MODAT can work on IMBE portables (only)
  • MODAT can work on VSELP mobiles and portables.
  • MODAT can NOT work on IMBE mobiles (Astro Spectra)

VSELP, IMBE and iDEN

iDen is VSELP based. It allows for up to 6:1 compression using TDMA (Time Division Multiple Access).

We have reason to believe that TDMA decoding is a built-in function of the Astro hardware, part of the modulation scheme. Although, this information is not documented in the software or mentioned in the service manuals (we are still trying to confirm all this for sure).

We have been told that there may be able to monitor iDEN radio traffic using an Astro Saber.

What you need to do is take a VSELP Astro of the appropriate band and cram an IMBE codeplug into it (using Lab or whatever).

The theory behind this being that you should be able to use the 'digital squelch' options of the codeplug, along with the VSELP hardware to monitor the traffic.

We have no idea if this works for sure or not, but hey, you never know!.

HOST/DSP Information

First off, it appears that every XTS-3000 has a 1M vocon board. The ASTRO Saber's on the other hand could have either 512k or 1M.

In a fully compliant, Project-25, Astro, digital tunking system (9600 baud control channel, etc.), you must have a radio with e 1M vocon board, and the HOST firmware version must be equal or greater then R07.00.00.

For every HOST firmware version, there is a matching, correct, DSP version to go with it.

There is no way to get HOST version R07.00.00 in a 512k radio.

The highest HOST firmware version that a 512k radio will take is R05.60.00. And, the matching DSP version for this 512k radio is R06.05.04. If those matching versions are are not present together, you may find that some features are missing or not working correctly.

Radios which are correctly programmed, and upon reading show ???????? in certain fields are probably affected with this HOST/DSP firmware mismatch problem.

Any radio that displays 'UNKNWN' in the self test sequence is one that may have been incorrectly field upgraded, or maybe hacked. It pretty much means that the radio has had its feature set changed by possibly an unapproved procedure. It is possible that this could have been done at the depot or factory when a quick change/revision was necessary, but the correct tools were not available.

You will find that only radios that have version R04.00.00 or higher HOST firmware are capable of showing the 'UNKNWN' error, or the vocon board size (512k or 1M). If the radio has the 'UNKNWN' error, it will usually replace the field that would show the vocon board size during the self test sequence.

Flash Upgrading

You will probably want to see the Flash Upgrading Primer page to find out more information about flash upgrading your radio.

You may also want to check out the Flash Code Decoder if you want to see what is included in a particular flash code. The interactive version is pretty cool too.

Note that these flash decoding tools have been updated recently, and should be pretty accurate.

Getting flash upgrades is nearly impossible unless you're an original purchaser of the radio from Motorola directly. Officially, they don't sell any flash upgrades to any secondary market radios. Exceptions are rare.

Service Manuals

Here are a listing of the Service Manual part numbers for this series of radios:

  • 6881076C05 -- Basic Service Manual
  • 6881076C10 -- Detailed Service Manual
  • 6881072C75 -- Astro Digital Saber I VHF/UHF/800 MHz Operators/User's Manual
  • 6881072C80 -- Astro Digital Saber II/III VHF/UHF/800 MHz Operators/User's Manual
  • 6881098E85 -- Astro Digital Saber VHF/UHF/800 MHz Radio Service Software Manual
  • 6880309E44 -- Astro Saber/Saber Si Service Cable Manual

Saber Accessory Connector Pinout

The pinout can be found here.

The Astro Saber uses a small, recessed, plunger type button, just under the retaining screw receptacle on the radio. This is how the radio decides whether to use the internal or external antenna, when pressed in, it selects the external antenna.

Astro Vehicular Adapter (AVA) Information

We have heard the question often, 'What's the difference between an Astro Saber Vehicular Adapter (AVA) and a normal Saber Vehicular Adapter (SVA)?'.

The front panel of an AVA IS physically different than the one on an SVA. If you look at the bottom area of the accessory connector on an Astro Saber you will notice that there is a raised area (bump) on it. That bump is there to keep you from putting an Astro Saber into an SVA. The AVA's front panel has additional clearance in that spot to allow the radio to enter.

Furthermore, the firmware chip in an AVA is believed to be an updated version of the firmware in an SVA. The main boards in both the AVA and the SVA may be the same otherwise. The firmware changes adds the support for the Astro.

An AVA has been confirmed to be UNIVERSAL to ALL radios that carry the Saber name of any type. Astro Sabers, Sabers, the Saber SI, and Systems Sabers will work in an AVA. You can switch display microphones as required for the individual radios. That is not true of the SVA.

To date, no ConvertaCom for any RUGGEDIZED Saber series radio of any description has ever been sighted.

The part number for the Astro AVA is NTN7227BSP01. Other revisions exist, in which case the B in that part number is replaced with a C, D, or E, which is the most current version.

The part number for a standard SVA is NTN5487A.

There is a decal on top of the Astro SVA that gives the following useful data:

'CAUTION: Inserting the wrong radio may Damage the Adapter. This Adapter works with ASTRO Digital SABER, SABER and Systems SABER radios manufactured on or after September 1, 1994. These radios can be identified by their serial numbers: The 5th character (year) must be 'U' or later (V, W, X, Y, or Z). If 5th character is U, the 6th character (month) must be 'S' or later (T, U, V, W, X, Y, or Z). Use Adapter ONLY with approved radio models. For radios manufactured prior to this date please contact: Motorola at 1-800-523-4007 (ext. 112) for upgrade details.'

One thing to note when using your AVA, if you pull the radio out while it is on, you may loose your volume control (any other controls). This may be intentional, or it may be a firmware issue. Since the AVA doesn't know when you are going to remove the radio from the cradle, it can't completely return control of the radio to the user before it is detached. As a result, some radios still pretend that they are in the AVA, and don't respond to user controls without a power cycle. On the other hand, there are some radios that seem to work fine some/all the time when they are pulled out of the AVA. This points to the firmware in the radio and the newer revisions may be able to compensate for the loss of the AVA control without the radio being power cycled. Just something to be aware of.

Out of Band Information (DOS RSS)

The following applies to all DOS versions of Astro RSS. For Windows CPS, check here.

SAVE BACKUP FILES BEFORE YOU BEGIN

The later versions of Astro RSS are a combined portable and mobile software package. As a result, there are two files of interest Astrop.odb for portables, and Astrom.odb for mobiles.

Both these files are write-protected, and that protection must be removed before editing them. You can use Windows Explorer to do this (by using the File/Properties menu). You can also navigate to the file through My Computer and right click on the file to access the Propertied menu and then de-select the read only attribute.

So now you have two unprotected .ODB files. Use a Hex editor to make the changes. Open the file you want to edit, and using the search or find functions of the software, search out the ORIGINAL band limit of interest to you (eg. to pick the lower end of UHF 450-520 split use '450.0000'), and having confirmed that it's there, do a global search and replace of that band limit with your intended limit, example take it down to 430.0000. You want to do a global search because that way you make all adjustments you need at once, transmit, receive, and every other place the software looks. If you need to, make sure you are doing a text search or ASCII search for the string.

Save the files, run the software normally and enter your new out of band frequencies that will be accepted and programmed. If it's a reasonable change, the radio will take it and it will work. Some people have had success taking a 450-520 radio down to 430.0000 (haven't tried any lower than that) and have taken it as high as 535.0000. Your mileage may vary.

Getting Around 'Codeplug Too New For This Application'

No doubt you know that the RSS automatically 'upgrades' the radios that are programmed with it so that no EARLIER version of software will work on that radio. The infamous 'Codeplug too new for this application' message.

There is a way around this, sort of.

What you need is an OLD codeplug from the same radio, or type of radio, that you want to use with older software. The model number needs to be the same, and the FlashCode should be the same (this has not been tested with radios and files of differing FlashCodes, it might just complain, and then again it might end up in a paperweight radio).

The old radio codeplug needs to be one that can be read by the Version B03.04.00 Depot RSS.

Load that codeplug into the Depot RSS. Add your channels, scan lists, etc. Go into the hidden LabTool menus (F9 works in places where the area over the F9 button is blank like there's no feature available) and make whatever changes you want. LabTool Configuration 2 will allow you to put up to 16 software encryption keyslots into the radio if software encryption is set up in your radio (Multikey Operation), but if you try them out, you will find that they are really only the first five keys repeating over and over. From here, you can even change the controller's operating frequency band from VHF to UHF low or high, or 800 MHz (not to say that it will actually work there since the RF sections are different, but it is there anyways).

So, you've got your lab codeplug ready, and a radio with a new codeplug that isn't going to take that codeplug, right?

Wrong! Rather than PROGRAM the radio, you go into the CLONE menu, read the serial number, and then CLONE the codeplug into the radio! Error checking is minimal, consisting of the serial, model number, and (probably) the FlashCode, and that's about it.

When you're done programming the radio, it can now be read by the Depot B03.04.00 RSS directly, along with other older versions. And once you HAVE those extra features in your radio, you can use your newer RSS and always know that you can go back and use LabTools on your radio again by following the same procedure.

A word of caution: Your 'old' files that were SAVED TO DISK or programmed into the radio with the OLD software are precious. If you read one of those files and then save it with NEWER RSS, it won't work with the Depot software anymore, so keep those old files away from the newer RSS! You can use any software version you want to on the radio, including the newest one, but you've GOT to safeguard the old codeplug!

As a side note to all this... one interesting thing to note about this procedure, you could use it to transfer codeplugs between different radios.

The reason this would be useful is if you have an RF board that needs a controller, but all you have is an old archive from the radio and a controller from a different radio with the wrong bandsplit that you want to use.

If you took that codeplug and loaded it into the donor controller using read/write with no pack/unpack, you could in effect re-initialize the controller.

There are limitations to this, though. The HOST and DSP should be similar if not exact between what the codeplug you are using is set up for and the controller you are dumping it in to. If they are different, it may not work, or you could kill the donor controller.

Proceed with caution, and always have a backup codeplug in case you screw up.

The Toy of All Toys...

There are several references to an SP version of the Astro Saber that is equipped with Fascinator Securenet, AND works with GE/Ericsson's EDACS format trunking. The word is that this ultra-special radio was created in response to a Marine Corps special requirement for a radio that would work with their land based EDACS system and would also have Fascinator encryption in conventional operation for (mostly) tactical and/or offshore operations. Fact, or fiction... who knows at this point.

Motorola was able to supply this item because Ericsson doesn't have authorization to produce or have Fascinator encrypted technology since they are not a US-based company. Supposedly this special radio type is in use at a Marine Corps base in the vicinity of Corpus Christi, Texas.

We have been advised that such a radio does in fact exist, and has been confirmed. As to any further details on the unit, SP number, flashcode, model number, etc. have yet to been provided. The true capabilities of the radio are not known, but it looks like the Fascinator part is true, click to see the radio label.

Astro Lab B03.04.00 RSS

NOTE: The following information is VERY dangerous to play with. It is all a matter of one wrong keystroke and you turn your expensive radio into a paperweight. You have been warned. The only reason that Motorola doesn't complain too loudly about people doing this is because when you want that paperweight fixed... they get to charge you whatever they want! :)

You will find that version 3.04 Astro Depot Lab software is perfectly capable of doing a direct read/write with no unpack and S-record conversion on all radios (of this type), even on radios that have been programmed with the newest software.

You can also transfer the codeplug you read to ANY OTHER radio of the same type, regardless of the version of the programming RSS, but you have to use the read/write without pack/unpack menus. Do not attempt to unpack, edit s-records, or anything, just do a straight transfer. If the hardware and firmware are compatible, it'll work. But it completely clones the radios, and overwrites the old codeplug information in the target radio. Model, serial, the whole bit. You would probably want to try and correct those IF you can.

As far as editing the codeplug with the Lab RSS goes, there really isn't much you can do if you have a newer codeplug. You can NOT unpack the newer S-records with this software, so there are no changes possible this way. All you get is a block type mismatch when it tries to do the unpack (it expects a different S-record layout). As a result, you can't use Lab to open and edit the features stored in the S-records directly.

The new type S-record layout, and the one the Lab RSS expects are sufficiently different that a direct comparison between two codeplugs of IDENTICAL content but written with different software shows the two files to be very different, to the point that comparing the two by hand would be virtually pointless.

On another note... a dead UHF Astro Saber was sent into Motorola for repair*, it came back working, but with a totally basic FlashCode. This radio was a good candidate for experimenting. This 'useless' radio was read (with new enough regular RSS) and the codeplug file saved (just in case...).

The radio couldn't be read with Version B03.04.00 Lab, but there are LAPD-style codeplug archives to work with. :)

A different Astro Saber was read with Lab, and CLONED it directly into the new radio. The full clone explained above took place. The serial number and everything else was transferred into the target radio. This included the FlashCode.

Once again, the trick when you are doing the transfer is NOT to unpack the data. Leave it packed during the trip from one radio to the other (read/write with no pack/unpack).

MODAT SIGNALLING NOW WORKS (the cloning source radio has MODAT).

Software encryption transferred, but it is really STRANGE now. It is not usable because the noise coming out of the other radio sounds like insane crickets in a blender. Chirps, squeals, all kinds of odd noises. The reason why software encryption can become non-functional in a cloned radio is because of a version mismatch for the DSP in the radios. It must be of the same version if they are to work properly.

The DSP processes the audio differently in software encryption mode, depending on the DSP version. So if you have two radios with different DSP versions and you clone software encryption enabled codeplugs into them, the radios may not work properly in software encryption mode, but they should be fine if their DSP versions match.

The transfer may have been a one way street. Newer software DOES check the FlashCode before cloning and it wasn't possible to get the old software to read the newer codeplug.

No clue as to whether or not this trick will work on all radios.

It is presumed that cross-FlashCode cloning will work perfectly on any radios that are VSELP based. The Lab RSS is merely a tool for reading and writing to the radios in the most basic of modes, and could really care less of what all the features are.

So, this version of RSS CAN be used in place of the FlashPort system in some situations. Provided that you understand that this is an all-or-nothing cloning operation at this time. For example, MODAT WILL transfer, and so will some other features, but no clue as to exactly which ones, yet.

However, IMBE/VSELP conversions are NOT going to happen this way.

We are under the impression that this technique will work on H-options, not Q-options. We believe that Q-options actually require reprogramming the firmware in the radios, and H-options merely need to be switched on and off. Q-option changes would absolutely REQUIRE a SmartRib and upgrade files, since the programming voltages for the firmware chips need to be provided externally if Motorola is to be believed.

Something else...

An Astro Saber with a problem was recently 'converted' from one band to another (800 to VHF in this case) using Version B03.04.00 Lab software and the 'hidden menus', and replacing the RF deck with the right one for the new band. It is important to adjust the model number to be correct for the new band or the 'normal' software may not recognize the radio.

The results of this experiment? Success. Astro 8.5 has no problem with this radio and it seems to be normal in every respect for a radio with this feature set.

Again, this must be undertaken with great caution, the HOST/DSP versions need to match or be very close (see above) or you get a paperweight. This does not change the FlashCode in the radio, but if the firmware in the target controller is high enough, it can work like a charm.

Newer versions of Lab RSS do exist. Supposedly there is one around version 5 or so, as well as one that is around version 8. We do not know anything about the capabilities of these versions of software, other than they are out there, somewhere.

We have heard that the version 8 Lab RSS is VERY tightly guarded and protected. I is supposed to be able to be installed only on one computer at a time and the disks are copy protected. Rumour has it that this version has the capability to generate FlashPort upgrade packages, and has the ability to get new HOST and DSP firmware packages for integration into the FlashPort upgrades. This is all rumour of course, and it would be one nasty thing to get caught in the un-authorized possession of... you'd be in prison for a LONG time.

*This was an unusual case because they actually accepted the radio for flat rate repair, and actually did the work on flat rate. This is not typical for a radio that is privately owned. If you have a shop send in the radio, you'll pay a service charge, but your chances of getting a flat rate repair are much greater.

The 'New' RSS (Windows CPS)

The Astro CPS, version 1.00.00 has been released. This package has the part number of RVN4182, covering the portables, XTS3000 and Astro Saber. Astro Spectras are covered by RVN4183.

The package deal, carrying both of the above titles, is RVN4184.

Current subscribers to the DOS Astro package, RVN4100, receive RVN4184, the combo value meal.

Support for the DOS versions will discontinue until the end of August, 2002, at which time only Windows based CPS software will be available. Until that time, subscribers will receive support for both DOS and CPS. At this point in time, the CPS will be version-for-version compatible with the equivalent release of the DOS RSS. This will continue to be the case in all upcoming revisions until August, 2002. Any CPS revision will be accompanied by an equivalent RSS revision, and the two packages are intercompatible.

We have heard from some of the users of the new CPS. The initial evaluation of this software follows.

This will take a little getting used to, but it has the right features and allows rapid viewing of large blocks of channels at a time, with multiple option fields in view. This WILL result in faster and more accurate programming. Thumbs up.

The navigation structure is undoubtedly simpler to get around. There are some options that are more than eight keystrokes into the tree on the DOS RSS, and it's easy to miss something important. With the CPS, you can search by keyword for the option you want, and then click straight to that field. It also shows enough fields at a time that locating ANY option is very simple.

This CPS package has clearly defined support for the Astro HHCH, applicable primarily to the use of an XTS-3000 in an XTVA with HHCH, but also quite applicable to those who have Astro Sabers and HHCH compatible AVA's. The HHCH's top and side buttons can be programmed directly via the CPS, which is a feature that hasn't been seen on the DOS RSS since before version 6.5.

It has been discovered that if the CPS reads a radio that has hacked bandsplit limits (frequencies out of band), the CPS WILL..I repeat...WILL allow those frequencies to remain in the codeplug unchallenged unless you retype them. The cursor can be moved around in the frequency entry boxes without causing the software to reject the out of band frequencies. You can even press the ENTER key while the cursor is in the box. This allows previously frequency-hacked radios to be read and written via the unmodified CPS without losing any of the special data. This must have required a conscious decision on the part of the programming team, and Motorola is to be commended for this slightly hacker-friendly decision. Perhaps there is hope for them.

(As a side note, I have heard an unconfirmed report that the majority of the computers running the RSS in Motorola's labs and facilities have been bandsplit hacked... the same hack reported here... how flattering :) Probably the only reason that the hack isn't part of the standard package is the FCC-accepted operating frequency range of the radios as manufactured. But FCC certification isn't necessary on the ham bands anyway.)

On the down side, the Astro CPS is hard limited to accepting a maximum of FIVE software encryption keys (part of the Multikey Option), while the DOS version will accept up to 16. A UHF Astro Saber (an LAPD one) got tweaked to have 16 keys instead of the default five, and the CPS won't read those radios (errors out) until the default setting of five keys is restored via lab. This isn't really a problem though. It has been determined that even if you have more than five keys programmed into the radio, if you actually try them, you will find that there are really only five keys, and after number five they just repeat starting at key one. So, having to go back and correct the radio to the default of five is no great loss, since it appears that the hardware doesn't support anymore anyhow.

Now, as far as out of band hacks go, some progress has been made. You can check here for details.

Lower Case Display Letters

The radios that are capable of displaying lower cased letters are caused by manually editing the codeplug file.

We know of someone who has done it this way, and it works just fine. However, it is not an easy task, and takes a lot of time to edit.

Available Bandsplits (per RSS)

The available bandsplits (per the RSS) are:

VHF 136-174 (1W/5W), 174-178 (1W/4W)

  • VHF1 136-162
  • VHF2 146-174
  • VHF3 136-174
  • VHF4 136-174

UHF-LO403-470 (1W/4W), UHF-HI450-512 (1W/4W) 512-520 (1W/3W)

  • UHF1 403-433
  • UHF2 438-470
  • UHF3 450-482
  • UHF3.5 450-488
  • UHF4 482-512

800/900 (3W)

  • 851.010-868.985 RX/806.010-868.985 TX
  • 935.010-940.985 RX/896.010-940.985 TX

Astro Saber Error Codes

Here's a list of the error codes that may be displayed on your Astro Saber, and their meaning:

Error CodeDescriptionAction
01/02External EEPROM Checksum Non-Fatal ErrorReprogram the Codeplug
01/81Host ROM Checksum FailureReprogram the FLASH Memory
01/82External EEPROM Checksum FailureReprogram the Codeplug
01/84SLIC Initialization FailureTurn the radio off then on
01/88MCU (Host uC) External SRAM FailureTurn the radio off then on
01/90General Hardware FailureTurn the radio off then on
01/92Internal EEPROM Checksum FailureReprogram the Codeplug
02/81DSP ROM Checksum FailureReprogram the FLASH Memory
02/82DSP External SRAM1 Failure U402Turn the radio off then on
02/84DSP External SRAM2 Failure U403Turn the radio off then on
02/88DSP External SRAM3 Failure U414Turn the radio off then on
02/90General DSP Hardware Failure
(DSP startup message no received correctly)
Turn the radio off then on
02/A0ADSIC Checksum FailureTurn the radio off then on
09/10Secure Hardware Failure
09/90Secure Hardware Failure
001Synthesizer Out of LockReprogram the Codeplug/Replace RF Board
002Selected Mode/Zone Codeplug Checksum ErrorReprogram the Codeplug

Note: If the corrective action does not fix the failure, replace the controller board.

Astro Saber Test Mode

Getting into test mode is the same as most of the newer handheld radios. To get into test mode, do the following:

  • Turn the radio on
  • Within 10 seconds after 'Self Test' is complete, press the Side Button 3 five times in succession
  • The radio will show a series of displays that will give information regarding various version numbers and subscriber specific information. The displays are described below
Name of DisplayDescriptionAppears
SERVICEThe literal string indicates the radio has entered test modeAlways
Radio Host Software VersionThe version of radio firmware is displayedAlways
DSP Software VersionThe version of firmware being used by the DSPAlways
EMC Secure VersionVersion of the encryption hardwareWhen the radio is secure equipped
Encryption Type 1Type of encryption being usedWhen the radio is secure equipped
Encryption Type 2Type of encryption being usedWhen the radio is secure equipped
Model NumberThe radio’s model number as programmed in the codeplugAlways
Serial NumberThe radio’s serial number as programmed in the codeplugAlways
ROM SizeThe memory capacity of the flash partAlways
FLASHcodeThe FLASHcodes as programmed as part of the radio’s codeplugAlways

NOTE: All displays are temporary and will expire without any user intervention. If information is longer than the physical length of the control-head display, the information will wrap around to the next display. After the last display, 'RF TEST' will be displayed.

Press Side Button 1 to stop the displays and put the radio into Control Top and Keypad test mode. The test mode menu 'CH TEST' will be displayed.

Note: Each press of the Side Button 1 will toggle between CH TEST and RF TEST.

Astro Saber Batteries

Available chemistries are NiCd or NiMH. Nominal Voltage: 7.5 volts. Range: 6-9 volts.

Medium Capacity NiCdNTN4593
Ultra-High Capacity NiCdNTN4595
Medium Capacity NiMHNTN7014
High Capacity NiMHNTN7251
Hi Cap Factory MutualNTN4538*/**
Ultra Hi Cap Factory MutualNTN4596*/**

*FM Intrinsically Safe Class 1,2,3 Divison 1, Groups D,F,G

**FM Nonincendive Class 1, Division 2, Group A,B,C,D